04 · StoreIT

StoreIT. Smart Warehouse Management System.

InventiX-StoreIT is a Smart Warehouse Management System purpose-built for Indian manufacturing. Unlike generic WMS products, StoreIT is engineered for factory reality — raw material, WIP and finished goods across a five-level location hierarchy, with barcode-driven movement, BOM-controlled issue and live integration with planning, production and procurement.

MODULE · 04 // STOREIT · SMART WAREHOUSE
StoreIT in production environment
Overview

Why StoreIT exists.

Every item has exactly one place — Factory → Floor → Store → Rack → Bin. Every movement is a barcode scan. Every issue is BOM-controlled. The result is finance-grade inventory accuracy without the annual shutdown of physical counting.

StoreIT is not an island. It is wired into PlanIT (auto-reservation of materials against the production plan), TrackIT (BOM-based issue and WIP capture) and SourceIT (gate entry, GRN and QC) — creating a synchronised environment where production and inventory work in harmony.

Deployment is fast — typically 2 to 4 weeks — and the platform is web-based, cloud-ready and compatible with Android handhelds for shopfloor operations. Role-based access, encrypted storage, automated backups and MS SQL Server backend make it enterprise-ready from day one.

The problem we solve

What breaks without StoreIT.

Issue · 01

Book stock and floor stock don't match

Annual physical counts produce a week of disputes — and the books still don't agree with the floor at the end of it.

Issue · 02

Material issued 'by guess'

Store keepers issue 'roughly what is needed'. Extra material walks out, waste hides in the floor, margin leaks silently.

Issue · 03

Stock take stops the factory

Yearly stock count shuts production for days and still produces unreliable numbers — the worst of both worlds.

Issue · 04

Material expiry & shrinkage

Without FIFO control and shelf-life tracking, expensive chemicals and trims expire on the rack — pure margin loss.

Issue · 05

Untraceable movement

When a wrong item ships, nobody knows when, how or by whom the substitution happened. There is no chain of custody.

Issue · 06

Slow stock turnover

Material sits in receiving while production waits on the line. Working capital is trapped in static inventory.

End-to-end workflow

How StoreIT runs the process.

01

Inbound — Gate to GRN

Material arrives; gate entry → GRN → QC → barcode tag → putaway to designated bin. Every step is digital, every transaction is logged.

02

Putaway

QC-passed material is putaway to its designated bin via handheld scan. The system enforces the five-level hierarchy strictly.

03

Reservation

PlanIT releases the production plan; StoreIT auto-reserves required materials against upcoming job cards — preventing double-allocation.

04

BOM-based issue

Material is issued only against the job card's BOM. Over-issue is blocked; substitutions require approved exception with audit trail.

05

WIP tracking

Work-in-progress is captured batch-wise across stages — visible to planners, supervisors and management in real time.

06

In-house returns & adjustments

Unused material returns to stock via scan; stock adjustments require dual approval; every change is logged.

07

FG receipt & dispatch

Finished goods are received from production into FG store and dispatched against sales orders with pick-list driven, zero-error packing.

08

Cycle counts

Daily small cycle counts replace annual shutdowns. Reconciliation is incremental and visible; finance regains trust in the stock number.

Capabilities

What StoreIT delivers.

01

5-level location hierarchy

Factory → Floor → Store → Rack → Bin. Every item lives at exactly one location; finding anything takes a single scan.

02

Barcode-driven movement

Receive, putaway, pick, issue, transfer and dispatch — all by scan. Quick, accurate, with full chain of custody.

03

Inbound workflow

Gate entry → GRN → QC → stock in. Each step is mandatory, sequenced and digitally signed off.

04

Outbound workflow

Stock issue → return → transfer → adjustment. Every movement requires authorisation, every change is logged.

05

BOM-based issue control

Material can only be issued up to BOM quantity for the active job card. Excess issue is blocked; waste is captured against the order.

06

Automated reservation

Materials for upcoming production are reserved automatically based on the PlanIT plan — ensuring availability without overstock.

07

WIP batch tracking

Work-in-progress is tracked batch-wise through every production stage with ageing alerts on stuck WIP.

08

Cycle counting

Daily small counts replace annual shutdowns. Variance investigation is incremental, manageable and visible to finance.

09

FIFO & expiry control

FIFO-controlled consumption with shelf-life and expiry tracking for chemicals, adhesives and other perishables.

10

Live dashboards & alerts

Reorder level alerts, expiry alerts, ageing WIP, GRN/issue/return daily summaries — pushed to managers in real time.

Feature deep-dive

Every detail, built in.

Location & identity

Five-level hierarchy

Factory → Floor → Store → Rack → Bin enforced at every transaction.

Barcode generation

Generate item, lot, location and pallet barcodes natively — no third-party label software required.

Mobile & kiosk access

Handheld scanners, mobile apps and fixed kiosks all hit the same live database.

Movement control

Stock posting & reservation

Real-time stock posting on every receipt or issue; pre-reservation against production jobs prevents shortages.

In-house return & adjustment

Unused stock returns via scan; controlled adjustment for loss, damage or discrepancy with dual approval.

Stock transfer

Inter-store, inter-floor and inter-factory transfers with full document trail.

Vendor & external flow

Vendor return & debit note

Defective or excess material returned to vendor with auto-generated debit note and dispatch documentation.

Leather DC in/out

Specialised delivery-challan flows for leather material movement to and from external processors.

Ad-hoc DC

Unplanned or urgent material movement handled via ad-hoc delivery challan with full audit.

Visibility & reporting

Stock ledger

Opening, receipts, issues, returns, shipments, closing — with weighted-average pricing and costing per item.

Consumption report

Tracks material usage at sales-order level — exposing actual vs BOM consumption per SKU.

Reorder & expiry alerts

Min-max-ROL alerts for critical items; expiry alerts for chemicals and adhesives — pushed to email and app.

From the floor

StoreIT in production.

Five-level barcoded location hierarchy: Factory → Floor → Store → Rack → Bin.
Five-level barcoded location hierarchy: Factory → Floor → Store → Rack → Bin.
Receive, putaway, pick and dispatch — all on Android handhelds.
Receive, putaway, pick and dispatch — all on Android handhelds.
Live integration with PlanIT, TrackIT and SourceIT — one synchronised flow.
Live integration with PlanIT, TrackIT and SourceIT — one synchronised flow.
Before vs after

The measurable shift.

Area
Before InventiX
After InventiX
Stock accuracy
60–80%, disputed at year-end
99.5%+, finance-trusted
Issue control
'By guess', extra walks out
BOM-controlled, exception-audited
Stock count
Annual 3-day shutdown
Daily cycle counts, no shutdown
Material expiry
Discovered on the rack, written off
FIFO + expiry alerts, near-zero loss
Traceability
Paper, days to reconstruct
One-click digital genealogy
Go-live
Months of WMS rollout
2–4 weeks to production
Measured business impact

What customers measure after deployment.

99.5%
Stock accuracy
−70%
Picking errors
−80%
Stock-take downtime
2–4 wks
Go-live time
ROI breakdown

Where the payback comes from.

~23%
Less overstocking

Reservation and reorder logic prevent compulsive over-buying of safety stock.

~35%
Less material expiry

FIFO control and shelf-life alerts catch perishables before they expire on the rack.

~65%
Less inventory counting effort

Daily cycle counts replace annual shutdowns; variance becomes incremental and manageable.

~40%
Less stock misplacement

Five-level hierarchy and barcode-controlled putaway eliminate the 'where did we keep it?' problem.

~27%
Less duplicate ordering

Live stock visibility across stores and floors prevents the same item being bought twice.

Technical highlights

Enterprise-ready, from day one.

Platform

  • Web-based, browser-only
  • Cloud-ready & on-premise options
  • Android handhelds & tablets
  • MS SQL Server backend

Security & ops

  • Role-based access control
  • Encrypted transmission & storage
  • Automated backups & DR
  • 24×7 helpdesk + onsite option
Implementation roadmap

From kickoff to go-live.

01

Process study

Free, no-cost process study by InventiX manufacturing engineers. Workflows mapped, gaps identified, success metrics agreed.

02

Configuration

Master data setup, role design, BOM and recipe loading, location hierarchy and integration mapping.

03

Pilot

Deploy on a selected line or store. Validate against live production, refine workflows and train champions.

04

Integration

Connect ERP, IoT machines, barcode infrastructure and any third-party systems already in place.

05

Full rollout

Site-wide deployment with operator and supervisor training. Go-live support on the floor for the first production cycles.

06

Continuous improvement

Quarterly reviews against agreed KPIs; ongoing updates, training and 24×7 support.

Next step

Talk to an engineer. Not a sales script.

Every InventiX deployment begins with a no-cost process study by our manufacturing engineers — scoped to your floor, not a generic pitch.