TrackIT. Real-time Manufacturing Execution.
InventiX-TrackIT is a Manufacturing Execution System (MES) that turns your shop floor into a live, queryable signal. Every batch, operator, machine cycle, quality check and process parameter is captured in real time — replacing end-of-shift paperwork with instant, auditable production intelligence.
Why TrackIT exists.
In traditional factories, problems are discovered only after batch failure — when the cost is already incurred. TrackIT inverts this: deviations from recipe, cycle time, temperature or quality are flagged the moment they occur, so supervisors can act before a batch is lost.
Designed for rugged shopfloor reality, TrackIT runs on hardened Android handhelds and tablets that work with gloves, dust and weak networks. Operators scan and tap — they don't type — and every action is timestamped, attributed and saved.
The result is an unbroken digital thread from raw material to finished shipment: ready for LWG, ISO and buyer audits without the weeks of paperwork normally required.
What breaks without TrackIT.
Problems found too late
End-of-day reports surface losses only after the shift is over — when corrective action is impossible and the cost is already booked.
Untraceable bad batches
When a quality issue surfaces, nobody can pinpoint the drum, operator, chemical lot or machine cycle responsible. Root cause is guesswork.
Operator output is a guess
Without batch-level capture, bonus, training and line-balancing decisions are made on opinion — eroding morale and productivity.
Manual recipe handling causes failures
Formula errors and chemical misdosage cause rework, downgrade and rejection — silently consuming margin on every drum cycle.
No real-time WIP visibility
Management is always one step behind production reality. The plan and the floor drift apart by mid-shift.
Audit prep takes weeks
LWG and ISO audits require manual compilation of paper records — risking certification and consuming senior management time.
How TrackIT runs the process.
Job card issue
PlanIT releases work orders; TrackIT generates barcoded job cards routed to the right line, machine and operator.
Material issue capture
Material is issued against the job card via barcode scan. BOM-based limits prevent over-issue; exceptions require supervisor approval.
Process execution & monitoring
Operators log start, pause, end and parameters at each stage. IoT inputs (pH, temperature, RPM, cycle time) flow in automatically where instrumented.
Quality checkpoints
Stage-wise QC with defect tagging, photo capture and root-cause attribution to operator, machine, supplier or chemical lot.
Deviation alerts
Recipe, time and parameter deviations trigger instant supervisor alerts via app or SMS — corrective action happens during the batch, not after.
Closure & traceability
Job card closure writes a complete digital genealogy — material, operator, machine, parameters, QC — ready for buyer audit on demand.
What TrackIT delivers.
Rugged Android shopfloor apps
Handheld and tablet apps designed for dust, gloves and weak networks. Offline-first; syncs when connectivity returns.
End-to-end batch traceability
One-click history of any batch — from raw hide or fabric receipt to dispatch. LWG and ISO audit ready, on demand.
Live machine & line status
See which machine is running, idle or broken — with the reason and duration — across the entire factory in one view.
Operator output & efficiency
Per-operator output by shift, bundle or batch. Fair, transparent input for bonus, training and skill-development planning.
Recipe & chemical control
Digital, version-controlled recipes with auto-dosage calculation based on batch weight, thickness or area. Unauthorised changes are blocked.
Stage-wise QC
Configurable QC checkpoints at every process stage with defect catalogues, photo evidence and supplier/operator attribution.
Deviation & exception alerts
Real-time alerts on parameter, time or recipe deviation — pushed to supervisors and managers via app, SMS or email.
IoT & machine integration
Optional integration with drum controllers, sewing-line counters, lasting machines and finishing equipment for parameter auto-capture.
Every detail, built in.
Floor capture
Barcode & QR scanning
Material, job card, operator, machine, location — every entity is barcoded and scanned, not typed.
Bundle & batch tracking
Apparel bundle-level capture; leather drum-batch capture; furniture component-level capture — model-aware out of the box.
Photo & voice evidence
Attach photos to QC events and voice notes to deviations — building a richer audit trail than paper ever could.
Quality & compliance
Defect catalogue
Configurable, hierarchical defect codes with severity and cost weighting.
Root-cause attribution
Every defect is automatically tied to operator, machine, supplier and chemical lot — making true RCA possible.
Audit-ready logs
LWG, ISO 9001 and buyer-specific audit packs generated on demand — no manual compilation.
Process intelligence
Live WIP dashboard
Real-time view of every batch and every stage, with ageing alerts on stuck WIP.
OEE & utilisation
Availability × Performance × Quality calculated per machine, per shift, per operator.
Cost per batch
Live computation of material, labour, chemical and machine cost per batch — replacing month-end guesswork.
TrackIT in production.
The measurable shift.
What customers measure after deployment.
Where the payback comes from.
Live deviation alerts and better line balancing lift throughput and machine utilisation.
Recipe control and auto-dosage eliminate overconsumption and unauthorised substitution.
LWG, ISO and buyer audits are served from live data — no manual paperwork drives.
End-to-end digital genealogy from raw hide or fabric to finished shipment.
Enterprise-ready, from day one.
Devices & runtime
- ▸Rugged Android handhelds & tablets
- ▸Web kiosks at line stations
- ▸Offline-first sync
- ▸Works with gloves, dust, weak Wi-Fi
Integration
- ▸IoT drum & machine controllers
- ▸PlanIT bidirectional sync
- ▸StoreIT material movement
- ▸ERP cost & inventory feed
From kickoff to go-live.
Process study
Free, no-cost process study by InventiX manufacturing engineers. Workflows mapped, gaps identified, success metrics agreed.
Configuration
Master data setup, role design, BOM and recipe loading, location hierarchy and integration mapping.
Pilot
Deploy on a selected line or store. Validate against live production, refine workflows and train champions.
Integration
Connect ERP, IoT machines, barcode infrastructure and any third-party systems already in place.
Full rollout
Site-wide deployment with operator and supervisor training. Go-live support on the floor for the first production cycles.
Continuous improvement
Quarterly reviews against agreed KPIs; ongoing updates, training and 24×7 support.
Talk to an engineer. Not a sales script.
Every InventiX deployment begins with a no-cost process study by our manufacturing engineers — scoped to your floor, not a generic pitch.